T-SB-0085-09

March 13, 2009

Power Function of Sliding Door Inoperative

Service Category
Vehicle Exterior

Section
Door/Hatch

Market
USA

Applicability

Introduction

Customers with 2004 through 2007 MY Sienna vehicles may experience a condition where the power function of the sliding door is inoperative. A new service part has been developed so that the replacement of the entire motor/cable assembly is not required. Use the following procedure to replace the pulley/cable assembly.

Production Change Information

This TSB applies to vehicles produced BEFORE the Production Change Effective VINs shown.

Warranty Information

APPLICABLE WARRANTY

^ This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.

^ Warranty application is limited to correction of a problem based upon a customer's specific complaint.

Parts Information

Repair Procedure

1. Remove the power slide door motor assembly from the door.

Refer to the Technical Information System (TIS) applicable model and model year Repair Manual for motor assembly removal instructions:

^ 2004 or 2005 model year Sienna Vehicle Exterior - Door/Hatch - "Power Slide Door: Overhaul"

^ 2006 or 2007 model year Sienna Vehicle Exterior - Door/Hatch - "Engine Hood/Door: Power Slide Door: Disassembly"

2. Remove the 3 collared screws from the actuator cover.

3. Detach the connector housing from the bracket.

4. Remove the 3 nuts that hold the motor to the actuator cover and separate the motor sub-assembly from the actuator.

5. Slide the actuator cover out of the NEW slide door attachment control.

6. Flip the actuator cover over.

7. Reinsert the shaft of the original motor sub-assembly onto the NEW actuator cover.

8. Flip the NEW actuator cover/motor assembly over. HINT: Do not allow the components to separate.

9. Secure the NEW actuator cover to the motor assembly.
A. Lift up on (1) to pull towards (2) to remove the fork jig.
B. Push the actuator cover down at (3) until it contacts the motor sub-assembly.
C. Continue to hold the actuator cover until the screws have been installed.
NOTICE If the pulley comes loose or comes out of the actuator cover or the cable is removed, a new slide door attachment control will need to ordered.

10.Reinstall the actuator cover screws.

HINT ^ Screw "A" is short and must have a collar and the ground wire attached to it.

^ Screw "B" is long and must have a collar.

^ Screw "C" is short and must have a collar.

Torque: 1.4 N*m (140 kgf*cm, 12 in*lbf)

HINT Continue to hold the actuator cover to the motor.

11.Install the motor sub-assembly to the actuator cover.

12.Reinstall the motor to the slide motor assembly with the 3 nuts.

Torque: 5.4 N*m (540 kgf*cm, 48 in*lbf)

13.Reinstall the connector onto the bracket.

14.Reinstall the assembly into the door.

Refer to the (TIS) applicable model and model year Repair Manual for motor assembly installation instructions:

^ 2004 or 2005 model year Sienna Vehicle Exterior - Door/Hatch - "Power Slide Door: Overhaul"

^ 2006 or 2007 model year Sienna Vehicle Exterior - Door/Hatch - "Engine Hood/Door: Power Slide Door: Reassembly"

15.Reinitialize sliding door.

16.Check sliding door operation.